Tackling Coking Issues with Tool Temp’s TT-288 Temperature Controller

Customer Background:

A key customer located in our Midlands sales territory had been facing significant coking issues with one of our competitor’s oil heaters. Coking, the process of carbon build-up in heating systems, was causing a range of operational problems, including oil degradation and frequent downtime. This issue was not only affecting production schedules but also increasing maintenance costs due to the constant need for cleaning and oil replacement.

Challenges:

  • Frequent downtime: The coking issues were leading to an increase in equipment failures and unplanned maintenance.
  • Oil degradation: The customer’s oil was breaking down faster than expected, requiring frequent replacements, which added to operational costs.
  • Increased maintenance costs: Due to the oil’s decreased lifespan and the need for regular servicing of their oil heaters, the customer was incurring higher-than-necessary maintenance expenses.

The Solution:

During our site visit, we had the opportunity to speak with the customer about their ongoing issues and discuss potential solutions. We introduced them to our TT-288 Temperature Controller, a Swiss-manufactured product known for its durability, precision, and ability to maintain a stable temperature range.

We explained how the TT-288 is specifically designed to address many of the common issues faced in oil heating systems, including those caused by coking. With its robust build quality and advanced temperature regulation capabilities, the TT-288 was an ideal solution for their needs.

Key Benefits of the TT-288:

  1. Extended Oil Life: By maintaining a more consistent and accurate temperature, the TT-288 reduces the risk of oil degradation, which means the customer can extend the life of their oil and reduce the frequency of replacements.
  2. Reduced Downtime: With the improved temperature control provided by the TT-288, the customer would experience fewer instances of equipment failure and maintenance interruptions.
  3. Lower Maintenance Costs: By preventing coking and reducing the frequency of oil changes and system maintenance, the customer would save on both labour and material costs.
  4. Reliable Performance: The TT-288 offers precise and stable temperature control, ensuring consistent heating performance across various applications.

Results:

Since the installation of the TT-288 Temperature Controller, the customer has reported:

  • A significant reduction in oil degradation, leading to fewer oil changes and reduced operating costs.
  • Improved system uptime with less need for maintenance and fewer disruptions to production schedules.
  • Lower maintenance expenses due to the extended lifespan of their oil and the reduced need for frequent servicing of their oil heater system.

Overall, the TT-288 has helped the customer achieve a more efficient, cost-effective, and reliable heating system, addressing their initial coking challenges and improving their operational efficiency.

Conclusion:

The successful implementation of the TT-288 Temperature Controller highlights how investing in high-quality, reliable temperature control technology can directly impact a company’s bottom line. For companies facing similar issues with oil heating systems, the TT-288 presents a powerful solution for reducing downtime, improving oil life, and lowering maintenance costs.

If you’re facing challenges like coking or looking for ways to improve your temperature control systems, Tool Temp Ltd. can help you optimize your operations with our range of advanced products. Contact us today to learn more about how we can support your business.

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